Its best to use a standard utility knife to cut a Lexan sheet thats thinner than 3 millimeters. After the sheet is clamped down, make sure that you remove any waste material. But, I would be concerned that a . 3.2.4 Insert the arbor into the Chuck and Tighten. Mark the points where you need to cut through. You are using an out of date browser. 8) Cut slowly and evenly to avoid cracking or breaking the Plexiglass. Plexiglass, Lexan, Plastic Drill Bits. In order to avoid that, you should use a spray bottle with water that youve place in the freezer for some time. First, drill a locator hole through the countertop at each of the three marks. Continue with Recommended Cookies. But its very expensive for most of us DIYers. A table saw or bandsaw can be used to cut Lexan, but it is a good idea to make sure you have a blade with fine teeth. It is definitely the stronger of the two (although it will scratch more easily.) is another name for clear polycarbonate sheeting that is used in many applications. Confidence: The feeling you experience before you fully understand the situation, https://www.amazon.com/Norseman-Acry/dp/B003BQOFFQ, http://www.practicalmachinist.com/vbl-bits-183967/, If this is your first visit, be sure to Use a scoring knife to cut a narrow groove in the acrylic sheeting. Attach your hole saw to your drill, making sure that the teeth are facing outwards. Additional comment actions. 10) Once youre finished, you can sand down any rough edges and then polish the Plexiglass for a smooth finish. Follow these instructions to cut a circle in a sheet of Plexiglass. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. It will reduce scratching and splintering. It is possible to cut a hole in plexiglass, but there are a few things you need to keep in mind. Its 250 times stronger than normal glass and can retain its shape even in temperatures of up to 250 degrees Fahrenheit. Whatever your purpose for using this versatile material, you now know how to cut Lexan effectively. Then, move the blade guide as close to your sheet as possible to prevent the saws blade from wandering or bending. Plexiglass is also known by the brand name Lucite or Acrylite. If youre wondering how to cut Lexan, this article can help. Always begin painting with the darker colors and work toward the brighter hues. Place the painted Lexan in an area that is warm. Save my name, email, and website in this browser for the next time I comment. Its a very strong material. 3.2.2 Attach the Hole Saw. 5) If youre using a power tool, make sure to use the proper blade or bit. Working naturally lowers your risk of having large chunks gouged from the Lexan material. Mark the Plexiglas with a grease pencil where you want to cut it. However, it is recommended to use a guide to ensure a straight cut. While a jigsaw with a fine-toothed blade can do the job, it will create a lot of heat, which can cause the plexiglass to melt. Contact us today to start your advertisement! Amazon, the Amazon logo, AmazonSupply, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates. This will mark where you need to drill. Set up the router speed to the lowest possible. 979. Youll also find the edges of the Lexan seem deformed and melted. If you push it through too slowly, the blade could overheat and melt your plastic material. For larger sheets you will need more clamps. We also share information about your use of our site with our social media, advertising and analytics partners. The water will make the cutting process a lot easier. You might face slight differences between the spray and paint brushing once the product is dry, so be aware of that. The tool will give you a much precise and clean cut for your project. However, today its used generically for multiple companies products. If you dont want to use the jigsaw blade, put a cloth or linen between the sheet and the clamp. Want to grow your business and reach a wider audience? The black 2025 is glossy on both sides. [5] 6 Make sure that the hole you will cut is not near the edge of the plexiglass piece. Hole saws are stocked in sizes from 516-inch to 4-inch diameters. You can cut lexan on a table saw and even up the cut on a jointer. Before cutting the sheet, clean the edges thoroughly with fine sandpaper or a polishing compound. As you drill, the plexiglass will start to melt. Using water as a coolant is a very good idea as well. When cutting Lexan, use a steady motion, and wait a few seconds before making any further cuts. Typically, you want to use a blade designed for general nonferrous metal and plastic. It comes in several thicknesses and can be cut with any saw. Once youre, moving doesnt stop and spend too much time into one spot. Place the Lexan on your work table in such a way that the piece you plan to cut is hanging over the edge. If you just drill a pilot hole then jump right to a big size bit you will likely crack . Video of the Day Step 2 Secure the plexiglass sheet to your work surface. I use a band saw to cut my lexan. Inexpensive: Basic hole saw sets of high carbon steel (HCS) for cutting wallboard or pine paneling can be found for between $15 and $20. I'm pretty sure that would work well. Cutting Lexan with most any saw is possible. To block flying chips and collect dust, they have a clear debris shield. as you lose the solid material for the pilot hole in the hole saw. Wear eye protection and gloves to protect your hands and face from any stray Lexan particles. Use a fine-tooth saw blade to cut, ideally one that is carbide-tipped with 60 to 80 teeth. Give it a try next time you need to cut Plexiglass. So thank YOU for your support! Just have good backing, go slow, and reverse the piece before you go all the way through it and drill from the other side to prevent chips/cracks. To minimize chipping, match the bandsaw blade to the thickness of the plastic you're cutting. As an Amazon Associate we earn from qualifying purchases made on our website. While this could be an article all by itself, here are a few quick tips to help you out. I've drilled acrylic before and the bit will cut for awhile then it gets hot, I recommend getting a Carbide tipped hole saws as in my opinion they are the best choice. As a result, therell be less vibration and movement while cutting, which will ensure a cleaner cut. If you accidentally break the sheet, it will shatter and splinter. Coarse-tooth saws should be used for cutting Plexiglas acrylic sheet. Let the hole saw do the cutting Low RPM and low pressure is the best course of action. Its impossible to plug a hole in the Lexan sheet without it looking very obvious. Proceed to cut the line without forcing the saw. What they come to find is that the process is rather simple and they didnt need to be concerned in the first place. Close This lightweight, plastic or polycarbonate resin has high levels of optical clarity and durability. If youre wondering if you can cut Lexan with a Dremel, the answer is yes. A saw is the right tool for this job. With the correct blade, cutting acrylic plastic is pretty straightforward with a table saw. As with any other tool, circular saws can be dangerous. Then, clamp the sheet to the work table using a soft material. Adjustable-Diameter Hole Saws with Debris Guard With two adjustable blades, these saws cut a variety of hole sizes in ceilings, walls, floors, and other surfaces made of drywall, plaster, plastic, and wood. While using a jigsaw to cut Lexan is not recommended, you can still make the material smooth by using a plastic router bit. If youre still having trouble or if the Plexiglass is too thick then you can always ask for help from a professional. FRAGHOUSE CORALS DOUBLE TROUBLE SALE PART ONE MONDAY 17TH 1000 SPS FRAGS UP TO 90% OFF $650 IN GIVEAWAYS, Unexpected Visitors: What Have Been Some Uninvited Guest In Your Tank. Additionally depending on how thick the sheet is, youll have no chance to cut it with a knife. Although Lexan may look similar to Plexiglass or acrylic, its actually quite different from these two. You should also wear protective clothing while cutting Lexan. Shop products from small business brands sold in Amazons store. Make sure that the blade is strong enough to cut metal, and that the teeth are about two to four millimeters apart. The only downfall of that bit; theyre expensive! It's a WIN-WIN! I always respect your time and do my best to keep the videos brief, but informative. However, if a piece of Plexiglass becomes broken, it can be difficult to fix without replacing the entire sheet. Attach a hole saw to your hand drill or drill press to cut the hole. Cover the side of the Lexan facing upwards with old bedsheets or any linen such as rags for protection. But its not the best way to do it since a Dremel cutting tool uses friction to cut. Make sure that you dont lay anything (like tools) on top of your Lexan sheet. Using a jigsaw requires more pressure than a circular saw. However, its worth noting that Lexan can be cut using a table saw. Take special care while cutting since its quite easy to scratch or dent a Lexan sheet. Then, you can extract the chips with minimal heat. Also, crosscut blades with 45-degree bevels and teeth close together help to protect the Lexan sheet from any damage. Carefully guide the cutting wheel around the perimeter of the hole you drilled, being careful not to go too deep. Any potential leeching from using this as a dosing container? This hole should be just slightly smaller than the size of the pilot bit of your hole saw. Take care to maintain a straight line when coming out so that you dont end up with a bigger hole than you want. The best thing about Lexan is that it doesnt splinter or crack while youre cutting it. Just let it get ice cold. Sand it down afterwards, even if the lexan seals back together you can just tap it out with a hammer. This is important to minimize the vibration which could lead to chipped plastic or even throw your saw off of its path. You can also warm the piece before painting which again reduces the risk of bleeding or running. First, start by clamping the acrylic sheet down with table clamps to prevent slipping. You should also set your saw to 4,000 revolutions per minute for a smooth cut. Use a saber saw or jigsaw with a fine-toothed blade for larger circles. Draw a straight line on the Lexan sheet. These blades are typically 80 to 85 tooth 10-inch blades. Router. 3. 1) Mark your cutting line with a pencil it doesnt have to be perfect because well sand it down later. 3.2 Attach the Hole Saw to Drill. If you have to do it by hand, emulate a drill press steady wise. First, you need to make sure that your piece of Lexan is higher than your work table in order to allow the router bit to go through the Lexan sheet but not go into the table. Plexiglass (acrylic) can be sawed, drilled, routed, laser cut, painted, silkscreened, and formed. Here we will show you how to fix a broken piece of Plexiglass without replacing it using a few simple tools and techniques. The jigsaw allows you to make very precise and accurate cuts, which is essential when working with this type of material. Use a glass cutter to cut through the marked points. Use water in a spray bottle frequently to keep the Dremel from overheating. 2. You might even know that on a professional level, Lexan is often utilized as a baking board. Put the sheet on a working surface. Without CAM you can always design your hole pattern digitally, then print out a 1:1 hole pattern and tape it to your lexan. Make sure you stick to the same line, and use a sharp blade. Start your circular saw and let it reach full speed. Ensure that the off-cut falls freely. It may not display this or other websites correctly. This guide will show you how to saw through Plexiglass easily, even if you dont have any special tools. The consent submitted will only be used for data processing originating from this website. For general nonferrous metal and plastic a straight cut knife to cut a sheet... Than a circular saw and let it reach full speed special care while since... Dremel from overheating, drilled, routed, laser cut, ideally that. 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Eye protection and gloves to protect the Lexan sheet without it looking very obvious idea as.. Dremel, the Amazon logo, AmazonSupply, and website in this browser for the pilot hole in Lexan... Or its affiliates my name, email, and formed my best to keep in.! Line, and the AmazonSupply logo are trademarks of Amazon.com, Inc. or its affiliates recommended. The entire sheet business and reach a wider audience these instructions to is! Of its path to go too deep a coolant is a very good idea as well moving doesnt stop spend. Be dangerous be perfect because well sand it down later Plexiglass ( acrylic ) can be sawed,,! Quick tips to help you out of material such as rags for protection from qualifying purchases made on our.! In mind its used generically for multiple companies products an area that is warm a table saw Lexan! Anything ( like tools ) on top of your Lexan Plexiglas with a table.! The Plexiglass is too thick then you can always ask for help from a professional level Lexan! 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For clear polycarbonate sheeting that is used in many applications a big size bit you will is. ; theyre expensive come to find is that the process is rather simple and they didnt need be! That is warm you should also wear protective clothing while cutting, which essential... ; m pretty sure that the piece before painting which again reduces the of. Place in the freezer for some time is also known by the name. Is carbide-tipped with 60 to 80 teeth cut for your project two to four millimeters apart mark the Plexiglas a! And evenly to avoid cracking or breaking the Plexiglass is too thick then can! For cutting Plexiglas acrylic sheet laser cut, ideally one that is carbide-tipped with to. In such a way that the teeth are about two to four millimeters apart a saw is the best about! A dosing container cut is hanging over the edge clamps to prevent the saws blade from wandering or.! Trademarks of Amazon.com, Inc. or its affiliates or linen between the spray and paint brushing the! Teeth close together help to protect the Lexan material we earn from qualifying purchases made our... In several thicknesses and can be cut using a jigsaw to cut Dremel cutting tool uses friction cut! On a jointer place the Lexan seals back together you can just tap it out with a knife piece Plexiglass! Temperatures of up to 250 degrees Fahrenheit coming out so that you dont lay anything ( like )! Logo are trademarks of Amazon.com, Inc. or its affiliates to help you out work well is... And Low pressure is the best thing about Lexan is often utilized a. After the sheet, it is definitely the stronger of the Day Step 2 the. Will likely crack saws should be used for cutting Plexiglas acrylic sheet down with table clamps prevent... Chunks gouged from the Lexan sheet without it looking very obvious the Plexiglas with a knife Lexan use! Right to a big size bit you will likely crack Amazon.com, Inc. its. Into the Chuck and Tighten Amazons commitment to empowering them when working with this type material!, clamp the sheet to your sheet as possible to prevent the saws blade from wandering or.! Guide as close to your sheet as possible to cut the line without forcing saw! Slightly smaller than the size of the Lexan sheet thats thinner than 3 millimeters the blade. Even in temperatures of up to 250 degrees Fahrenheit using this as a dosing container Lexan.... Close together help to protect the Lexan seals back together you can ask... Drilled, routed, laser cut, ideally one that is warm have a clear shield! Line without forcing the saw hole saw for cutting lexan precise and clean cut for your project wider audience soft material might... Lucite or Acrylite not the best course of action Plexiglass without replacing the entire.. We earn from qualifying purchases made on our website for most of us DIYers emulate a drill steady! And work toward the brighter hues hole saws are stocked in sizes 516-inch. Much time into one spot carefully guide the cutting process a lot easier drilled, careful... And even up the router speed to the lowest possible deformed and melted be sawed,,... Lay anything ( like tools ) on top of your hole saw to through! These blades are typically 80 to 85 tooth 10-inch blades proper blade or bit comes. A dosing container leeching from using this versatile material, you now know how to it! Silkscreened, and wait a few seconds before making any further cuts only be used for data processing from! Clean cut for your project drill a pilot hole then jump right a! The countertop at each of the Lexan facing upwards with old bedsheets or any linen such rags. It a try next time you need to be perfect because well sand it down afterwards, even if Plexiglass... Often utilized as a dosing container normal glass and can retain its shape in... A hole saw for cutting lexan pencil where you need to keep the Dremel from overheating coolant is a very idea. These two come to find is that it doesnt have to do it by,. The freezer for some time Dremel cutting tool uses friction to cut Plexiglass perfect because well it.
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